Are you looking for the right gummy bear making machine?
Gummy bears have a wide market worldwide, and the demand is constantly increasing.
This guide will introduce you to all the relevant information about the Gummy Bears making machine and production line.
For more information on Gummy production equipment, you can read:
Complete Price Guide: Gummy Machine and Production
What is a gummy bear making machine
Gummy Bear Machine is a gummy production line consisting of multiple gummy manufacturing equipment. Usually, gummy bears are made by mogul line. Mogul line can not only produce gummy bears, but also a variety of gelatin candies.
Benefits of Gummy Bears Maker
Gummy Bears Maker has many features:
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Highly automated, saving a lot of human resources.
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Automation leads to increased production
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Modular design makes it easier to install and update the entire fudge production line
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The syrup flow is precisely controlled by the frequency conversion control system to ensure stability.
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It is contamination-free and since the main material is stainless steel, it supports minimal to no contamination of the candy.
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It keeps you safe as it has sensors to automatically shut it down if something goes wrong.
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Through the human-machine interface, you can easily control and adjust all operations of the machine.
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The high-end design allows for easy removal and replacement of all machine parts for proper cleaning and maintenance.
The limitations of the gummy bear machine
There is no doubt that a high-end, automated Gummy Bears production line is expensive, so you need to consider your own costs when choosing the right Gummy Bears machine.
Many gummy bear making machines are large machines, you need to calculate and consider the space of your factory, which can be enough to place your machines.
Why Invest in a Gummy Bear Machine
Gummy Bears are a unique representation of candy in the candy industry. Gummy Bears are a candy that has been around the world since the 1920s. Its fans range from children to the elderly.
The candy market is growing rapidly with gummy bear machines for vitamin or supplement gummies, CBD gummies, THC gummies, honey gummies, medicinal gummies and functional gummies.
The gummy bear machine is quite hygienic, low cost and labor saving.
Commercial gummy bear making machines range from flexible small batch cooking to high-volume mogul lines for large volumes.
The computer-controlled gummy bear making equipment is easy to operate.
The Gummy Bears can be updated to other shapes by changing the mold, which can reduce the investment.
Gummy bear production line structure
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Gummy Cooking Machine
JLM-1200 Gummy Cooking Machine is a special machine for making gelatinous Gummy from gelatin, pectin, carrageenan, agar and various kinds of modified starch.JLM-1200 Jelly Candy Cooking Machine is a special machine for boiling gel candy with gelatin, pectin, carrageenan , agar and various modified starches as raw materials. The machine has been specially designed with a bundle type of hot water. The sugar boiler has been specially designed with a bundled heat exchanger, which is capable of producing a large heat exchange with a small volume . These heat exchangers are capable of producing a large volume of heat exchange with a small volume, and are equipped with a vacuum chamber to ensure the sugar level of the boiling.
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Mogul Candy Depositor
The high-end design can speed up production and maximize productivity. Maintenance is simpler and cleaning is quite convenient.
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Candy Cooling Tunnel
The cooling tunnel is a special equipment for cooling all kinds of candies. The machine contains multiple layers of food grade stainless steel cooling channels for continuous uninterrupted cooling of sugar bars. The cooled candy bars enter the cutting and packaging machine for fast cutting and packaging. The machine is equipped with an independent cooling unit, which can control the temperature in different periods, and is an ideal candy cooling equipment.
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Conbined Dosing Pump
Combined dosing pump is applied to measure and feed flavor/color liquid into candy production line. It is capable of feeding various flavor and color for candy product. ESP-0001 Combined dosing pump feature is its accurate measure, less wear, and long running life .
Specifications of Gummy Bears Machine and Gummy Bears Production Line
The specifications of the mogul line manufactured by ESM for making gummy bears are as follows:
Model | TDJ-1250 |
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Capacity | 1000kg/h |
Power | 105kw |
Compressed air pressure | 0.7-0.8Mpa |
Compressed air consumption | 300m3 /h |
Chilled water consumption | 315kg/min |
Chilled water temperature | 4℃ |
Starch tray size(L*W*H) | 820*400*56mm |
How the gummy bear machine works
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Raw material preparation
According to your recipe, prepare all the ingredients before running the gummy bear machine. Make sure all ingredients are in the right amount.
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Boiled syrup
Mix sugar, glucose, water in dissolving pot for about 15-20 minutes to obtain desired syrup, transfer mixture to buffer tank.
Meanwhile, start cooking the next batch.
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Roll River Flavours and Colours
Add the flavor and color you need with an automatic metering pump, then mix with the syrup through these devices to get the desired flavor.
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Make Gummy Bears
At this stage, gummy bears of different shapes and colors will be shaped by the depositor, filled into gummy bear molds, and the weight of each gummy bear will be controlled by PLC.
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Forming and Cooling
After the mixture is completely filled, the mold will be transferred to the cooling tunnel. Depending on your Gummy Bears recipe, they will continue to travel in the cooling tunnel for 6-10 minutes. After this stage, the fondant sits in a drying chamber for 8-12 hours in order to drain the moisture before packaging.
How to verify the quality of the fudge machine
You need to pay close attention to the quality standards that gummy bear making machine manufacturers are able to offer, including:
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International Standards Organization (ISO) certification to international manufacturing standards.
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Current Good Manufacturing Practices (cGMP) will ensure that your machines comply with current manufacturing practices.
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CE ensures the safety of all electrical components of the gummy bear making machine.
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Food and Drug Administration (FDA) Ensures High Quality, Hygiene and Safety for Gummy Bears
You need to test your production machine and get verified documents including:
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FAT file
Dry testing involves testing without the use of ingredients to test that parts are in proper working condition.
You will receive a FAT file after the machine has passed the appropriate factory evaluation tests.
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IQ Verification Document
Installation qualification is the process of evaluating new equipment during the installation phase.
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OQ verification document
This is the operational qualification file which will keep the machine in good operational condition.
With the help of your manufacturer, you must ensure that the machine is in the correct operating condition after installation.
How to choose a machine to mass produce gummy bears
When purchasing a gummy bear making machine, please follow some guidelines as much as possible:
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Budget cost
You need to buy a machine you can afford.
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Production capacity
The maximum production capacity of the machine you purchase needs to be able to meet your production needs
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Choosing the Right Fudge Maker Manufacturer
There is no doubt that it is very important to choose a candy machine manufacturer with strong R&D and manufacturing capabilities and a good reputation.
They are able to provide perfect after-sales service and high-quality machines.
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gummy model
You should choose suitable and easy-to-clean fondant models for production.
Determine a specific fondant pouring time.
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Machine size
Gummy bears making machines and production lines are large-scale equipment, and you must consider the candy production line you purchased when your factory can accommodate it.
The size of a gummy bear making machine usually depends on the volume, type and size you need.
How to choose a candy machine manufacturer to purchase gummy bear production line
Investing in a gummy bear making machine manufacturer is costly, so it is important to choose the right and guaranteed manufacturer.
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Look for companies with experienced and professional quality control (QC) teams.
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Look for manufacturers who can make custom candy machines because they have reliable R&D capabilities.
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Choose to work with a manufacturer that provides a one-stop solution for all your confectionary manufacturing equipment.
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Consider a company that complies with key standards (ISO, CE, etc.).
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Make sure the company has a local technical support team.
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Only contact manufacturers with 10+ years of experience in confectionery production.
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Double-check the candy maker's qualifications.
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Check the candy machinery manufacturer's terms and conditions.
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Consider logistics, shipping and payment terms.
How much is the gummy bear machine
The price of a gummy production line consisting of gummy bear making machines is usually affected by the following factors, including:
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Yield
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Specification
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speed
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quality
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quantity
The higher the machine design, the better the quality and the more expensive the price.
Typically a complete automatic fudge production line costs $120,000-$300,000 or more.
Gummy bear making machine Maintenance Process
We recommend that you specify daily, monthly, quarterly and annual maintenance and repair plans to ensure that your Gummy Bears machine is in good order at all times while you are producing.
We recommend that you:
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Follow safety instructions.
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Follow the gummy bear machine manual.
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Channels and equipment should be kept clean.
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The tool should be put back in place, not on the machine.
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Clean the bear machine every day to ensure that the electrical cabinet and motor are waterproof.
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Regular maintenance of pumps, reducers, mechanical seals, and regular replacement of lubricating oil. Food-grade lubricants must be used if the lubricant can reach the food.
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In an emergency, turn off the power and remain calm.
Where to Buy Gummy Bears Making Machine
Whether your product is traditional gummy bears or enhanced gummies for health purposes, you need gummy manufacturing equipment to make your product unique and stand out on the shelf. Our ESM experts work with you to design fudge making equipment to meet your exact requirements and preferences. Gummy bears with unique flavors or enhancements? Fudge in an unprecedented shape or size? We are up to the challenge of producing the fudge manufacturing equipment you need.
Learn more about our gummy manufacturing equipment
Whether your fudge is used as a delicacy or as a functional food supplement: ESM Candy Machinery offers you fudge making equipment that fits like a glove. Contact us today to find out how our equipment can make your business more successful.